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*New* Practical Process Mapping: Cross-Functional Swim Lane Analysis for Operational Improvement
Event Date:
March 2, 2027
Event Time:
8:30 AM
Event Location:
Manufacturers Resource Center, 7200A Windsor Drive, Allentown, PA, 18106, USA
Many process problems persist not because people don’t understand their work, but because no one truly sees the full process end-to-end.
This one-day workshop introduces a practical, hands-on approach to Process Mapping with a strong focus on Swim Lane diagrams, helping teams visualize workflows across departments, roles, and functions to uncover inefficiencies and improve flow.
Participants will learn how to map real processes step-by-step using Swim Lane methodology, clearly distinguishing responsibilities and handoffs between individuals, departments, and systems. The emphasis is on making invisible work visible—highlighting delays, redundancies, rework loops, and unclear ownership that typically drive inefficiency and frustration.
Through guided exercises and real-world examples, attendees will practice building current-state process maps and identifying opportunities for improvement. The workshop introduces structured techniques to analyze process flow, identify non-value-added steps, and redesign workflows for clarity, speed, and accountability.
A key focus is improving cross-functional alignment. By visually mapping how work actually moves through an organization, teams gain a shared understanding of where breakdowns occur and how to eliminate them. Participants will also learn how Swim Lane mapping supports other Lean tools such as PDCA, standard work, and continuous improvement initiatives.
By the end of the session, attendees will have a practical framework for mapping, analyzing, and improving processes in their own work environment. They will leave with the ability to facilitate process mapping sessions and use Swim Lane diagrams as a tool for
driving clearer communication, better handoffs, and measurable process improvement.
COURSE HIGHLIGHTS
- Learn to create Swim Lane process maps that clearly show roles, responsibilities, and handoffs
- Visualize end-to-end workflows to identify delays, rework, and inefficiencies
- Improve cross-functional communication and alignment across departments
- Identify and eliminate non-value-added steps in real processes
- Apply structured methods to redesign processes for better flow and accountability
- Support continuous improvement efforts with clear, visual process documentation
Who Should Attend
Process Improvement / Continuous Improvement (CI) Leaders, Manufacturing and Industrial Engineers, Operations and Plant Managers, Production Supervisors and Team Leads, Quality Engineers and Quality Managers, Supply Chain / Logistics Managers, Administrative and Office Process Owners, Cross-functional team members involved in workflow execution
Questions? Contact Nicole Pierce at (484) 655-4873 or nicole.pierce@mrcpa.org.
INSTRUCTOR
Gene Kaschak | VP, Continuous Improvement & Leadership Development Strategy
Gene Kaschak brings a hands-on, people-first approach to Lean manufacturing and workforce development at MRC. He leads MRC’s Lean Manufacturing Programs, helping manufacturers build practical, lasting capability in Lean, not just theory. At the core of his work is a strong belief that sustainable improvement comes from valuing and developing the people doing the work.
He is the driving force behind the Foundations of Lean Factory Experience, an immersive training environment that simulates a real factory floor. Participants gain hands-on experience and leave with skills they can apply immediately.
Gene partners with manufacturers across the region to deliver customized Lean solutions, including process improvement, workforce training, and problem-solving. He holds a B.S. in Mechanical Engineering from Lehigh University and is a certified TWI Job Instruction and Toyota Kata trainer.
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Note: All registration fees must be received in advance of the date of your event. MRC must be notified two weeks in advance of this event if you need to cancel, otherwise we can only grant a credit to another MRC event. Remember, you can also send a substitute.